Re: working on PCBs
Posted: Sun Apr 28, 2013 11:03 am
Sounds like some sort of bad connection somewhere. Since the voice coil on the speaker has to move, there are flexible wires between the speaker terminals and the cone/coil. These wires are the most likely to get damaged since they are moving around all the time.
The coil itself is less likely to get damaged since it's wound on a rigid form and often coated with lacquer or some other material to keep it firmly attached to the cone. While it's certainly possible that the wire in the voice coil can be damaged, it's less likely that it would be an intermittent connection due to the construction of the coil.
So, I'd check the small connecting wires between the terminals and the cone. Depending on where they might be broken, you may be able to fix them. If one broke near the terminals, you might be able to solder a short piece of wire between the terminal and the flexible wire. But in general, once you start having problems with the speaker itself, it gets difficult to repair 'em without specialized equipment...
The coil itself is less likely to get damaged since it's wound on a rigid form and often coated with lacquer or some other material to keep it firmly attached to the cone. While it's certainly possible that the wire in the voice coil can be damaged, it's less likely that it would be an intermittent connection due to the construction of the coil.
So, I'd check the small connecting wires between the terminals and the cone. Depending on where they might be broken, you may be able to fix them. If one broke near the terminals, you might be able to solder a short piece of wire between the terminal and the flexible wire. But in general, once you start having problems with the speaker itself, it gets difficult to repair 'em without specialized equipment...