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12 STRING HEADSTOCK REPAIR

Posted: Thu May 18, 2006 9:05 am
by jingle_jangle
My favorite local power pop guy, John Ashfield (www.johnashfieldmusic.com), smacked the headstock of his '00 360/12 on a low-flying lighting fixture/automotive manifold during a gig, breaking off a good-sized splinter of walnut.

He brought it to me for a fix. I decided that, in order to produce a repair that would hold up and retain its original appearance through years of use, I would replace the entire walnut headstock "wing". Here are some process shots.

Note that, were this a Mapleglo, Fireglo, MB, or other transparent-finished guitar, I would have used a different shade of walnut so as to match the original, and would not have used primer to assist in blending the new and old surfaces.

http://i63.photobucket.com/albums/h146/jangle_jingle/before.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/taped.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/cutsand.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/edge.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/clamped.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/rough.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/shape.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/drill.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/cut.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/ready.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/back.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/primed.jpg

http://i63.photobucket.com/albums/h146/jangle_jingle/painted.jpg

Clearcoat will be sprayed next, and then the whole guitar will be buffed and reassembled. John's also asked me to fabricate some vintage, round-edged pickguards in old-style acrylic.

Posted: Thu May 18, 2006 9:20 am
by sowhat
Fantastic job!

Posted: Thu May 18, 2006 9:36 am
by wayang
An "automotive manifold"???

That's some "power pop", for sure...I get nervous crawlin' around under there with nothing more valuable in my hands than a monkey wrench...

Posted: Thu May 18, 2006 9:52 am
by winston
Fabulous work as always Paul. How did you go about shaping the piece of walnut after it was glued to the guitar? Also what type of glue did you use.

Posted: Thu May 18, 2006 9:54 am
by jingle_jangle
Titebond yellow glue was used. The walnut was shaped partially by hand, and partially with disc and oscillating spindle sanders.

Posted: Thu May 18, 2006 9:54 am
by simer4001
Shoot! The photo's aren't opening for me. Image

Posted: Thu May 18, 2006 11:29 am
by dswp
Paul..you are a restoration machine....

Posted: Thu May 18, 2006 11:47 am
by ozover50
Once again, brilliant work!

Posted: Fri May 19, 2006 4:43 am
by melibreits
Amazing! Is there any Ric the Curmudge can't fix? Image

Posted: Fri May 19, 2006 4:51 am
by paulv63
Broken on a manifold? Talk about playing in a garage band! Sweet pictures Paul.

Posted: Fri May 19, 2006 4:53 pm
by johnallg
Paul, how did you insure the drill bit didn't wander when drilling the holes - there were half holes there already? Very nice work, BTW.

Posted: Fri May 19, 2006 5:47 pm
by jonpaul
Now that's a nice Head-stock job!

Posted: Fri May 19, 2006 7:44 pm
by karl_teten
Nice job Paul!

Posted: Sat May 20, 2006 12:02 am
by rickcrazy
Outstanding job!

Posted: Sat May 20, 2006 5:25 am
by j_gary
Well done Paul!

Hey Mr. Hall! May I suggest the talented "Jangle Man" for your next "Lemmy" project.

I wonder if work like this, repairs and refins, on collectable pieces may actually hold the value rather than hurt it. I don't know anyone in the Detroit area that can do work like this.