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AITCH'S GRETSCH DeVille

Posted: Mon Feb 19, 2007 6:07 am
by jingle_jangle
This one was inspired by my friend Tim ("Proteus" on the gretschpages.com forum), who has a '55 Cadillac Coupe deVille in the same color scheme.

I approached Aitch with the idea of building him one, and he OKd it, so I went to work acquiring parts and modding the donor, a new Pro Jet "chambered" body.

The project brief here was to lighten the too-heavy mahogany Gretsch body, thin it out about 1/2", and render it in effect a hollow body with a solid section 3" wide down the center. Result is a hollow body sound, no feedback troubles, lighter weight, and the same sustain as the original chambered guitar.

Following hollowing (nice rhyme there...must revisit...) a new back was grafted on and the back of the guitar was re-bound to match the front W/B/W. Then the "Electromatic" was removed from the headstock, and "Gretsch" was inlayed in genuine MOP.

The cheezy Dumbuckers (Gretsch chrome lower-end pickups) were removed, their holes filled along with the holes for the stock stop tailpiece, and new pickup holes were milled to fit the new Filtertron/Super HT combination. The finished guitar weighed in at around 6 pounds and change before the hardware was put on, as opposed to 7 1/2 of the stocker. It's surprisingly light.

Here are some shots of the hollowing out process:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/peeled.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/holey2.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/chamb.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/chamb2.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/chamb4.jpg

Milling the routs for the new professional-series TVJones pickups. You can see the airspace in the body through the routs:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00968.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00970.jpg

Here it is with new BB back fitted and new binding in place:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00980.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00979.jpg

Note that the back is one piece, with no screw-on access panels, which are usually used to install and access the electronics. This gives a much cleaner appearance.

Here it is next to my 6120JR2, showing thickness difference:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00973.jpg

Here with all the gold hardware laid out:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00971.jpg

Finished shots before clearcoating. I use the same conversion varnish on these that I use in my Rick restorations:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC01011copy.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC01012.jpg

All finished. I'm only going to post a few here, because I'm sure Aitch will want to add his own:

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00022aw.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00023aw.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00029aw.jpg

http://img.photobucket.com/albums/v693/jingle_jangle/GRETSCH%20deVille%20Project/DSC00024aw.jpg

THe finished guitar was wired twice. Original plan called for 20-gauge wire and a wiring scheme where each volume pot acts individually on both pickups. This was deemed unacceptable once done, and since Aitch went back to OZ following RIC75, I pulled the guitar apart again and rewired with 24-gauge high-spec wiring, heatshrinked splices, and a new wiring scheme that puts each pickup under control of its own pot. This is much nicer.

The guitar is almost as minimal as my Setzer Hot Rod...it has a pickup selector switch, a standby switch, and a volume control for each pickup, and that's it.

The TVJones Super HT in the bridge position is the hottest, juiciest-sounding lead pickup that Gretsch makes, and is only available on the 6122/59 "Chet", designed by Paul Yandell, Chet's rhythm player, to the specs of Chet's legendary '59 recording guitar. I've got one of these honeys, and Aitch's smaller deVille has a sound that is very close to the huge (17") '59.

You can see the rocking bar bridge and the gold-plated hardware. Originally, I was intending to put locking Sperzels on the deVille, but when they arrived, the plating was too pale and brassy, so we settled on 18:1 Grover open backed "Sta-Tite" tuning machines.

This guitar is a tone beast, belying its diminutive dimensions.

I'm sure Aitch will have lots more to say when his fingers stop bleeding.

Posted: Mon Feb 19, 2007 6:23 am
by alanz
Amazing work, sir.

Posted: Mon Feb 19, 2007 7:25 am
by sloop_john_b
Wow, great work Paul. Aitch is getting a truly one-of-a-kind creation.

Posted: Mon Feb 19, 2007 7:56 am
by bigbajo60
Holy moley!

When you can take something nice... and not only make it nicer, but one-of-a-kind... that's the best kind of "special" there is! Kudos on the "masterpiece"!

Oh... and congrats Aitch!

Posted: Mon Feb 19, 2007 8:38 am
by kenposurf
Beautiful!

Posted: Mon Feb 19, 2007 9:02 am
by lars
Awesome

Posted: Mon Feb 19, 2007 10:04 am
by 86kubicki
Beautiful work Paul! What flavour of green is that on the back?

Posted: Mon Feb 19, 2007 10:21 am
by rickenbrother
Great work Paul, I salute you! That is a nice green on the back and I'm usually not thrilled with green on guitars.

Posted: Mon Feb 19, 2007 10:51 am
by dswp
WOW

Posted: Mon Feb 19, 2007 11:02 am
by ozover50
Thanks for the post, Paul. I was going to ask you to chime in with the full story after I posted some pics. I'm looking forward to showing it off - including the headstock!

Nudge, nudge, wink, wink........

Posted: Mon Feb 19, 2007 11:25 am
by jingle_jangle
I had to save some secrets for you to reveal, Aitch!

The colors are Cape Ivory and Arlington Green Poly (Metallic), both 1955 Cadillac DuPont colors.

Posted: Mon Feb 19, 2007 11:32 am
by sowhat
Nice!

Posted: Mon Feb 19, 2007 2:10 pm
by winston
I love the look of this guitar and I can't wait to play it. I hate to admit it but I have never played a Gretsch of any type, simply because I have never had the opportunity. That's gonna change later this year though.

I assume that you have posted this beautiful masterpiece on one of the Gretsch Forums. If so, how was your handiwork received over there Paul?

Posted: Mon Feb 19, 2007 2:34 pm
by jingle_jangle
It was posted nearly a year ago, Brian. It was well-received.

But it seems like Gretsch people don't do much building/modding. Something like a simple refinish is a major event over there.

Posted: Mon Feb 19, 2007 2:57 pm
by winston
That's a bit of a stodgy attitude they have over there (where ever "there" is). Refins and mods are a fact of life. Good to hear that they liked the end result though.