cassius987 wrote:how the heck do you remove potentiometers from the control plate (or pickguard)? I was not able to salvage ANY of the pots, with their lugs all bent up and covered in excess solder and rust. The jack, which had a big ball of solder over the lugs, was able to be salvaged by just melting the solder off. But the pots... not so lucky. I did get a 0.05 cap out of the salvage though.
Well, salvaging electronic components is somewhat of an art. It takes some skill, a lot of care and some good equipment. It can be done with a cheapie soldering iron, but a good quality one, with proper temperature control will help you keep from overheating parts. There's another neat device, a solder sucker, which is a spring loaded piston device that, once the solder is melted, you use to pull the solder off. There's also a product called solder wick which absorbs the solder. If things are too corroded up, you may not have much luck.
Edit: I just realized you asked about removing pots from the pickguard. You remove the knob and then remove the nut from the shaft.
cassius987 wrote:Another question: is there a priority to any of the lugs of a pot? I.e., middle lug=primary, other two=secondary, or a 1,2,3, system?
In general, no, there's no priority. Pots are designed a lot like the schematic symbol, the two end ones are connected to each end of the resistive element, the center one is the wiper that moves along the resistive element to give a variable resistance. In reality, there are some types of pots that are not equivalent from one end to the other, logarithmic or audio taper pots vary the rate of change of resistance to better match the way the ear responds to changes in sound level.
This page is a decent intro to pots:
http://en.wikipedia.org/wiki/Potentiometer
cassius987 wrote:Third, what resistance does a "wide open" pot transmit--max or min? Minimum, I guess? And is minimum=0 or is it a set minimum resistance for the particular pot?
I'm not sure what you mean by "wide open". The nominal value for the pot, 250k, 500k, etc. is the value of the resistive element. If you measure from one end to the other, you get this value and it doesn't change when you turn the shaft. The center wiper moves from one end to the other and, theoretically, if put at one end or the other, gives you zero resistance between the center lug and the lug at the end the wiper is closest to and full resistance to the other end. Many pots don't quite go all the way to the end, so you get some small resistance even at the end.
cassius987 wrote:Finally, how do you determine volume or tone functionality for a pot in a circuit? Every theory I come up with gets smashed... for instance in Rickys they tend to be the last pots on the way to the jacks. In a Jazz Bass, however, a tone pot with cap exists between the volume pots and the jack. So how do you assign functionality?
Ahh, well, here you ask a question that's not always easy to answer. The correct answer is to take a lot of electronics theory courses so you can understand circuit design. In general, it doesn't matter a whole lot the order in which you place the various circuit elements in the design. What you've got in most guitar circuits is a tone control and a volume control. These translate to, generally, a variable tuned filter (tone control, often a "low pass" filter) and a level attenuator (volume). The filter takes out certain frequencies from the signal, which ones and how much by its design and how you have the pot adjusted, the volume control adjusts how much signal gets through to the output. It doesn't really matter whether you filter first and adjust the level second, or adjust the level then filter, it's all how you decide to design the circuit.
In general, it the pot has a cap associated with it, it's probably a filter and is the tone control. The volume pot just takes the signal and, by using the pot, adjusts how much signal can pass through. That's probably hard to understand without more circuit knowledge, I know, but I can't think of a better way to put it just now. Just to confuse things, there may be other caps and resistors in the circuit (as in the 4002) which act as other filter type elements to change the tone too.
cassius987 wrote:Thanks again. One idea I'm now toying with is putting a 5th knob on the way to the jacks that is a very high-resistance (5-15 Mohm range) to shape the tone, but I don't actually know if this would work--thus my attempt at self-education, and my great luck at having a Frankenbass.
Hmm, here again, it all depends on what you want to do and how you do the design. You're talking about another filter here, probably. I'll throw a little bit of theory at you. A "low pass" filter, also called a treble cut filter removes high frequencies and passes low ones. Where it starts cutting the high frequencies is a spot called the "cutoff frequency". This frequency is given by the equation:
Fc = 1/(2*PI*R*C)
Where PI is 3.14159265..., R is resistance in ohms, and C is capacitance in Farads (uF is microfarads, or 1/1,000,000 of a farad, also known as 1e-6 or "one times 10 to the -6th power" farads), Fc is cutoff frequency in Hz (cycles per second).
So, you can see, a larger value of R gives you a lower cutoff frequency, or less treble. A higher value of capacitance does the same thing.
So, for example, using your 0.05uF cap you salvaged and a 5Mohm, you can make a filter with a cutoff freq. of
Fc = 1/(2*PI*0.05e-6*5e6) = 636.6kHz
If you used a 10M resistor, you'd get 318.3kHz. These aren't even close to audible frequencies (20Hz to 20kHz), so you'd need a bigger cap.
Well, this is getting a bit long, and I'm not sure this forum is really the place to teach electronics theory.
The circuits in a guitar are not really too complicated, but how and why they are designed the way they are can be quite involved and takes some knowledge to understand. For me, it's been a lot of years (20+) since I've designed any sort of filters, so I'm a bit rusty. I design digital IC's these days which are a whole 'nother story.
Hopefully, I've managed to explain a few things to help you out. Please, keep asking questions, it's really the only way to learn! I'll give it my best shot at explaining as I'm sure others will too.